Industry
Industrial Wastewater Treatment
Challenge
Precise Chemical Dosing
Solution
- Handling a range of chemicals, including cationic polymer, sulfuric acid, liquid alum, and sodium hydroxide.
- Integrating seamlessly into an existing wastewater treatment plant.
- Providing reliable, precise dosing with advanced safety features.
- Operating efficiently while minimizing manual oversight and operational risks.
System features:
Cationic Polymer Feed System:
- ChemPLUS Simplex Skid:
- Blue White A2 Series peristaltic pump with 4.44 GPH at 110 PSI capacity.
- Polyethylene welded base with integrated spill containment.
- Equipped with calibration column, pulsation dampener, backpressure valve, and prewired junction box.
Sulfuric Acid Feed System:
- ChemPLUS Simplex Skid:
- Blue White A2 Series pump with 14.3 GPH at 50 PSI capacity.
- 1,000mL borosilicate glass calibration column and PVDF/Viton piping.
Liquid Alum Feed System:
- ChemPLUS Simplex Skid:
- Blue White A2 Series pump with 4.44 GPH at 110 PSI capacity.
- CPVC piping and elastomers with integrated calibration and control features.
Sodium Hydroxide Feed System:
- ChemPLUS Simplex Skid:
- Blue White A2 Series pump with similar capacity and safety features.
- 1,000mL PVC calibration column and EPDM elastomers
Anionic Polyblend Unit:
- Model 6PSEVO-400:
- Includes an EXCELL polymer activation apparatus with a patented hydrodynamic system.
- Robust, watertight peristaltic pump with flow control and calibration features.
- Stainless steel blending-aging tank and integrated control panel.
Startup and Training Services:
- Two days of onsite support for calibration, startup, and operator training.
Implementation
The equipment was delivered preassembled, preplumbed, and prewired to minimize installation time. The client handled:
- Offloading, rigging, and positioning the equipment indoors.
- Plumbing influent and effluent connections and providing chemical supply.
- Wiring systems to the facility’s power and control infrastructure.
BPE provided detailed P&ID diagrams, electrical schematics, and operational manuals to ensure smooth integration.
Benefits
- Operational Efficiency:
- Advanced automation and precise dosing reduced manual oversight.
- Integrated safety features minimized operational risks and downtime.
- Scalability and Flexibility:
- Modular skid designs supported seamless integration and future expansions.
- Tailored solutions allowed compatibility with existing systems.
- Safety and Compliance:
- Spill containment and leak detection ensured environmental safety.
- Accurate dosing and real-time monitoring ensured compliance with regulatory standards.
- Cost and Time Savings:
- Preassembled systems reduced installation time and associated labor costs.
- Advanced components optimized chemical usage, lowering operational expenses.
Outcomes
The chemical feed systems enabled the client to:
- Maintain precise and consistent chemical dosing across all applications.
- Improve wastewater treatment efficiency while adhering to strict environmental regulations.
- Enhance safety with robust spill containment and automated leak detection.
Conclusion
Burt Process Equipment’s comprehensive chemical feed systems provided a reliable, efficient, and customizable solution for the client’s wastewater treatment upgrade. This project underscores BPE’s expertise in delivering advanced, high-performance systems for industrial and commercial applications.
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