Custom Control Panel Integration for Lift Station Operations

Custom Control Panel Integration for Lift Station Operations
 
Overview
 

Burt Process Equipment provided multiple custom-built lift station control panels as part of engineered fluid handling solutions for various facility upgrade projects. These panels were developed to meet site-specific requirements for managing wastewater and chemical transfer operations while supporting remote control, automation, and alarms.

Industry

Construction / Wastewater

Challenge

Site-specific pump control

Solution

Custom lift station panels

Client Profile
The client is a mechanical and electrical construction firm serving healthcare, academic, and research institutions. They required reliable and compact control panels that would integrate seamlessly with their installed tanks and pumps for process wastewater management in multiple utility locations.
 
Challenge
The project required standalone NEMA-rated control panels for lift stations across multiple job sites. Each panel needed to be compatible with specific pump types, provide user-friendly operation, allow for on-site wiring by others, and offer full safety features including alarms and emergency stops. Due to varied layouts, the solution needed to be flexible enough to match each installation’s physical and electrical constraints.
 
Solution
Burt Process delivered several customized control panels designed to support automatic pump control and alarm features across different lift station configurations.

Key Features:

  • NEMA 4/4X Enclosures: UL-listed for industrial indoor or outdoor use, ensuring durability in wet environments.
  • Pump Control:
    • Simplex or duplex configuration based on application.
    • HOA (Hand-Off-Auto) switches and indicator lights for each pump.
    • Lead-lag automatic cycling for duplex units.
  • Alarm Management:
    • High-level alarm float switch interface.
    • Alarm horn with push-button silence.
    • Alarm light indicators.
  • Electrical Isolation & Safety:
    • Padlockable fused disconnect switch.
    • Internal wiring and circuit/motor protection pre-installed.
    • 120VAC or 460VAC power configurations.
  • Site Installation:
    • All control panels were supplied loose, enabling field-mounting and wiring by others.
    • Designed to be easily interfaced with polypropylene or stainless steel tanks and AODD or centrifugal pumps.
    • Integration-ready with various level sensors (float or ultrasonic) and remote alarms3587 Protecs Lift Stati…O1877 Johns Hopkins DSA…Page Lift Station Quote….

Benefits

  • Rapid Deployment: Delivered pre-wired and tested for quick installation.
  • User-Friendly: Clear labeling, simple controls, and visual alarms minimized operator training.
  • Custom Fit: Configured to support a wide range of pump models and wastewater applications.
  • Safety & Compliance: Designed to meet safety requirements in corrosive or hazardous environments.

 

Delivery & Support

  • Lead Time: 4–6 weeks typical delivery window.
  • Freight Terms: DAP Jobsite or EXW Hamden, CT depending on project scope.
  • Documentation: Panels delivered with 2D AutoCAD drawings and wiring diagrams for installer reference.

 

Conclusion

Burt Process Equipment’s tailored lift station control panels provided the client with a cost-effective, scalable, and easy-to-integrate solution for multiple sites. The combination of automation, safety features, and rugged design ensures reliable pump operation and wastewater control, reflecting Burt Process Equipment’s commitment to excellence in fluid handling solutions.

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