Industry
Wastewater Treatment
Challenge
Precise Chemical Dosing
Solution
- Handling multiple chemicals, including potassium hydroxide, ferric sulfate, sulfuric acid, and defoamer.
- Operating with precision dosing for varying chemical applications.
- Integrating seamlessly with existing infrastructure.
- Meeting safety and environmental standards while providing ease of operation and maintenance.
System features:
Potassium Hydroxide Skids:
- Triplex Skid:
- Three Blue-White A3V peristaltic pumps (33.3 GPH @ 125 PSI).
- Includes calibration columns, CPVC/EPDM Y-strainers, and back pressure valves.
- Duplex Skid:
- Two Blue-White A3V peristaltic pumps with identical features.
Ferric Sulfate Skid:
- Triplex Skid:
- Three Blue-White A3V pumps with Viton elastomers and CPVC construction.
- Designed for precise dosing with safety features like pressure relief valves.
Sulfuric Acid Skid:
- Duplex Skid:
- Two Blue-White A3V pumps with PVDF piping and Viton elastomers.
- Built for safe handling of corrosive chemicals.
Defoamer/Neutra-Quat Skids:
- Simplex Skids:
- Two single-pump skids for individual chemical applications.
- Features include Norprene tubing, calibration columns, and CPVC piping.
General Features Across All Skids:
- Model 6PSEVO-400:
- Preassembled on HDPE riser-leg skids with splash shields.
- Integrated chemical labeling, flow direction markers, and informational plaques.
- Equipped with 316SS pressure gauges, Makrolon splash shields, and ChemPLUS junction panels.
Startup and Training Services:
- Onsite startup and training provided by BPE technicians to ensure smooth integration and operation.
Freight Option:
- Freight for six skids
Implementation
The skids were delivered preassembled, minimizing onsite labor. The client managed:
- Offloading and positioning the equipment.
- Plumbing influent, effluent, and vent connections.
- Wiring systems to the facility’s power supply.
BPE provided detailed documentation, including submittals, P&ID diagrams, and maintenance instructions, ensuring seamless implementation.
Benefits
- Operational Efficiency:
- Automated dosing reduced manual intervention and improved chemical usage accuracy.
- Modular design allowed for easy installation and future scalability.
- Safety and Compliance:
- Features such as splash shields, leak detection, and backpressure valves enhanced safety.
- Designed to meet environmental standards and ensure regulatory compliance.
- Ease of Maintenance:
- Preassembled skids reduced installation time and associated costs.
- Standardized components simplified servicing and spare parts replacement.
- Cost-Effective Solution:
- Advanced dosing systems minimized chemical wastage and operational costs.
Outcomes
The chemical feed systems enabled the client to:
- Efficiently manage multiple chemicals for wastewater treatment.
- Enhance safety and reliability in chemical handling processes.
- Maintain compliance with environmental regulations through precise dosing and robust safety features.
Conclusion
Burt Process Equipment’s ChemPLUS chemical feed skids provided a reliable, efficient, and safe solution tailored to the client’s wastewater treatment needs. This project highlights BPE’s ability to deliver advanced, high-performance systems for complex industrial applications.
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