Industry
Industrial Wastewater Treatment
Challenge
Precise Chemical Dosing
Solution
- Handling a range of chemicals, including cationic polymer, sulfuric acid, liquid alum, and sodium hydroxide
- Integrating seamlessly into an existing wastewater treatment plant
- Providing reliable, precise dosing with advanced safety features
- Operating efficiently while minimizing manual oversight and operational risks
System features:
Cationic Polymer Feed System:
- ChemPLUS Simplex Skid:
- Blue White A2 Series peristaltic pump with 4.44 GPH at 110 PSI capacity
- Polyethylene welded base with integrated spill containment
- Equipped with calibration column, pulsation dampener, backpressure valve, and prewired junction box
Sulfuric Acid Feed System:
- ChemPLUS Simplex Skid:
- Blue White A2 Series pump with 14.3 GPH at 50 PSI capacity
- 1,000mL borosilicate glass calibration column and PVDF/Viton piping
Liquid Alum Feed System:
- ChemPLUS Simplex Skid:
- Blue White A2 Series pump with 4.44 GPH at 110 PSI capacity
- CPVC piping and elastomers with integrated calibration and control features
Sodium Hydroxide Feed System:
- ChemPLUS Simplex Skid:
- Blue White A2 Series pump with similar capacity and safety features
- 1,000mL PVC calibration column and EPDM elastomers
Anionic Polyblend Unit:
- Model 6PSEVO-400:
- Includes an EXCELL polymer activation apparatus with a patented hydrodynamic system
- Robust, watertight peristaltic pump with flow control and calibration features
- Stainless steel blending-aging tank and integrated control panel
Startup and Training Services:
- Two days of onsite support for calibration, startup, and operator training
Implementation
The equipment was delivered preassembled, preplumbed, and prewired to minimize installation time. The client handled:
- Offloading, rigging, and positioning the equipment indoors
- Plumbing influent and effluent connections and providing chemical supply
- Wiring systems to the facility’s power and control infrastructure
Burt Process provided detailed P&ID diagrams, electrical schematics, and operational manuals to ensure smooth integration.
Benefits
- Operational Efficiency:
- Advanced automation and precise dosing reduced manual oversight
- Integrated safety features minimized operational risks and downtime
- Scalability and Flexibility:
- Modular skid designs supported seamless integration and future expansions
- Tailored solutions allowed compatibility with existing systems
- Safety and Compliance:
- Spill containment and leak detection ensured environmental safety
- Accurate dosing and real-time monitoring ensured compliance with regulatory standards
- Cost and Time Savings:
- Preassembled systems reduced installation time and associated labor costs
- Advanced components optimized chemical usage, lowering operational expenses
Outcomes
The chemical feed systems enabled the client to:
- Maintain precise and consistent chemical dosing across all applications
- Improve wastewater treatment efficiency while adhering to strict environmental regulations
- Enhance safety with robust spill containment and automated leak detection
Conclusion
Burt Process Equipment’s comprehensive chemical feed systems provided a reliable, efficient, and customizable solution for the client’s wastewater treatment upgrade. This project underscores Burt Process Equipment’s expertise in delivering advanced, high-performance systems for industrial and commercial applications.
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