Burt Process Equipment delivered specialized lift station tank and piping upgrades for a high-tech industrial manufacturing facility. These enhancements were designed to support the safe transfer and handling of aggressive chemical waste streams, specifically sulfuric acid, as part of a broader system upgrade supporting critical semiconductor manufacturing operations.
Industry
Industrial Manufacturing
Challenge
Sulfuric Acid Handling
Solution
Customer Profile
The client, a nationally recognized mechanical contractor serving advanced technology sectors, needed a durable, corrosion-resistant lift station system for installation at a major chip manufacturing site. The system had to handle hazardous materials under stringent safety and operational standards while integrating with preexisting infrastructure.
Challenge
The facility’s process required handling sulfuric acid (H₂SO₄) in lift station operations—posing risks to system longevity and worker safety if not properly addressed. The existing sump tank and downpipe assemblies lacked sufficient chemical resistance and structural enhancements. The project demanded precision fabrication, rapid delivery, and compliance with chemical compatibility and lifting standards.
Solution: PFA-Coated Tank and Piping System Upgrades
Burt Process provided a fully upgraded lift station package, including:
PFA-Coated 316SS Sump Tank (215 Gallons)
- Updated cover fittings to include multiple ANSI 150# stub flanges for inlet/outlet flexibility
- Two 2″ SDR11 PVDF suction dip tubes with 20–25 mil PFA coating for aggressive media compatibility
- A 2″ flanged 316SS 90° elbow for overflow connection
- Four 316SS eyebolts rated at 1300 lbs for safe lifting
- Custom fabricated 316SS support stand with 6” legs, PFA-coated foot pads, and a cross-braced rectangular frame
PFA-Lined 316SS Downpipes
- Two 36” long 2” Sch 10 stainless steel downpipes with inner and outer PFA lining to resist chemical corrosion from pumped process media
- Flanged connections for seamless integration with the rest of the system
Key System Features
- Materials of Construction: All wetted components constructed of 316SS with PFA or PVDF lining for maximum chemical resistance.
- Mechanical Strength: Reinforced tank stand and lifting lugs ensured secure installation and transport.
- Custom Fabrication: Fittings, support stand, and tank design tailored to client-supplied drawings
- Compliance & Safety: System designed for atmospheric operation with customer-provided venting.
Outcome
The upgraded lift station system delivered by Burt Process provided the customer with:
- Long-term durability in sulfuric acid applications
- Custom-configured components for seamless retrofit
- Minimized maintenance risk due to enhanced corrosion resistance
- Safe installation through engineered lifting points and structural stand
Conclusion
Through precision engineering and corrosion-resistant construction, Burt Process Equipment delivered a highly customized lift station upgrade for a demanding semiconductor manufacturing application. The combination of PFA-lined piping, 316SS tank fabrication, and structural support features ensured reliable, safe, and long-lasting chemical handling performance.
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