Burt Process Equipment engineered and delivered a Reverse Osmosis (RO) water system for a mechanical contracting company specializing in innovative and sustainable building solutions. The system was designed to produce high-quality RO water for industrial and commercial applications, with a focus on reliability, efficiency, and ease of integration.
Industry
Mechanical Contracting
Challenge
High-Purity Water Needs
Solution
Client Profile
The client is a leading mechanical contracting firm known for providing comprehensive HVAC, plumbing, and industrial services. Dedicated to delivering sustainable and efficient solutions, the company required an advanced water purification system to support a critical commercial project.
Client Requirements
The client needed a water purification system that could:
- Consistently produce RO water with a high level of purity
- Integrate seamlessly into existing infrastructure
- Provide automated operation with minimal maintenance
- Operate reliably in a demanding industrial environment
Solution: RO Water System
Burt Process Equipment designed a modular and prepackaged RO system capable of generating 2 gallons per minute (GPM) of high-purity water, with an integrated 100-gallon storage tank for efficient distribution.
Key Features
Pre-Treatment Skid:
- Cartridge Filters: 10-micron and 5-micron filters to protect the RO membranes from particulates
- Simplex Water Softener: Ensures consistent feedwater quality by reducing hardness
- Carbon Filter: Removes chloramines to prevent membrane fouling
- Brine Tank: High-density polyethylene (HDPE) tank for softener regeneration
Reverse Osmosis Skid:
- High-pressure stainless steel pump for efficient water flow through membrane
- RO membranes with plastic enclosures to produce purified water
- Signet conductivity sensors for reject monitoring and water quality assessment
- Rotameter flow sensors to monitor reject and permeate flow rates
Storage and Distribution:
- 100-gallon polypropylene tank with features:
- Spray ball for cleaning
- Signet pressure sensor for tank level control
- High-level float switch for safety
- Grundfos stainless steel pump for consistent water distribution at 6 GPM and 60 PSI
Main Control System:
- UL-listed NEMA 12 control panel with:
- Allen-Bradley AB850 PLC for automation
- Conductivity transmitter for water quality monitoring
- Emergency stop relay for safety
- Fully programmed for efficient operation and integration
Modular Design:
- Skid-mounted components pre-plumbed and pre-wired for easy installation
- Corrosion-resistant PVC piping for durability
Implementation
The system was delivered pretested and preassembled to minimize onsite labor. Tasks handled by the client included:
- Connecting main power and water feed lines
- Plumbing connections between the skids and facility piping
- Rigging and setting the system in place
Benefits
- Operational Efficiency:
- Automated operation reduced manual intervention and labor costs
- Integrated monitoring ensured consistent water quality
- Reliability and Compliance:
- High-quality components provided dependable performance in demanding conditions
- The system met stringent water purity standards, supporting the client’s project requirements
- Ease of Installation:
- Preassembled and pretested skids reduced installation time and complexity
- Modular design allowed for seamless integration with the facility’s infrastructure
- Sustainability:
- Efficient use of water and energy aligned with the client’s sustainability goals
Outcomes
The RO water system enabled the client to:
- Produce high-purity water efficiently and consistently
- Enhance the operational capabilities of their commercial project
- Reduce maintenance and operational costs through automation and durable design
Conclusion
Burt Process Equipment’s RO water system provided a reliable and efficient solution tailored to the client’s specific needs. The project highlights Burt Process Equipment’s expertise in delivering advanced water purification systems for industrial and commercial applications, ensuring performance, compliance, and long-term value.
Do you have a similar application?