Burt Process Equipment engineered and delivered a fully integrated triplex chemical feed skid system to support high-precision reagent dosing in an industrial facility. Designed to handle sodium hydroxide, the system delivers controlled flow via three independent dosing channels, offering redundancy, operational reliability, and safety within a compact cabinet enclosure. This turnkey solution was provided pre-assembled, pressure-tested, and labeled for plug-and-play field integration.
Industry
Industrial Chemical Dosing
Challenge
Precise Corrosive Metering
Solution
Challenges
The facility required a chemical dosing system capable of:
- Accurately metering corrosive reagents across multiple dosing lines
- Operating in an environment requiring full containment and isolation
- Providing clean separation between power and signal wiring
- Delivering a compact, maintenance-accessible footprint
- Including all controls, safety labeling, and hardware for direct integration
Delivered Solution: Triplex ChemPlus Skid
System Highlights:
- Three metering pumps, each with 4–20 mA analog control and relay outputs
- ½” Schedule 80 PVC process piping, EPDM elastomers, and full valve assemblies
- Inline instrumentation including:
- 2000 mL clear PVC calibration column
- Back pressure valves
- Pressure relief valves
- Pulsation dampeners
- 0–160 PSI gauges with guards
- Rigid HDPE chemical cabinet with integrated slide shields and containment
- NEMA 4X FRP junction box with separate power and communication terminals
- System labeling: flow direction, chemical ID tags, and information plaque
- Pre-shipment pressure tested and documented
- Included accessories: pH probe with preamp and universal mount
Technical Features & Specs
- Skid Design: Triplex ChemPlus Feed Skid (Sodium Hydroxide)
- Pumps: Positive Displacement Metering Pumps (3 Total)
- Control Signals: Analog 4–20 mA + Relay Output
- Piping: ½” Sch. 80 PVC With EPDM Elastomers
- Calibration: 2000 mL Clear PVC Calibration Column
- Instrumentation: PRV, BPR, Gauges, Dampeners, Y-Strainers
- Cabinet: HDPE Chemical Cabinet With Slide Shields
- Control Panel: NEMA 4X FRP, Power & Communication Terminals Separated
- Safety Labels: Chemical, Flow Direction, and System ID
- pH Monitoring: pH Probe With Preamp and Universal Mount (Shipped Loose)
Outcome
- Precise multi-line dosing control for chemical feed operations
- Redundancy across three independent pumps, ensuring operational uptime
- Enhanced safety and serviceability through pre-assembled labeling, shielding, and panel segregation
- On-time delivery and factory testing ensured fast commissioning
Do you have a similar application?