Burt Process Corporate

Custom Hazardous Waste Systems

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Overview

Burt Process designs and delivers custom lift stations for hazardous waste applications. Built with corrosion-resistant, waste-compatible materials, these systems ensure reliable performance in harsh environments and seamless integration into hazardous facilities. Each lift station is engineered for safe material handling, personnel protection, and industry compliance, with configurable materials, features, and certifications to meet specific client requirements.

Key Design Features

  • Designed for safe material handling while maintaining accuracy
  • Compact solutions tailored to fit the environment
  • Designed for long-term reliability with durable materials
  • Engineered to contain hazardous solvents and vapors
  • Equipped with air-operated diaphragm pumps with discharge check valves
  • External air manifold with solenoid valves
  • Multi-point level indication utilizing non-contact transmitters and redundant single-point high-level alarm
  • Control panels ready to be integrated with existing control networks
  • Automation of pumps and instrumentation to streamline the solvent-handling process
  • Capable of handling high-temp waste streams, corrosive solvents, alcohols, and other sensitive chemistries under hazardous conditions
  • Ease of installation: systems are skid modularized, pre-plumbed, and pre-wired

Safety Features in a Hazardous Environment

  • Containment options: double-walled tanks, leak pans, cabinet enclosures
  • Leak detection provided in containment for early detection of system failure
  • Redundant sensors to ensure reliability
  • Tanks equipped with rupture disks or vacuum breakers
  • Fire suppression system options
  • Conservation vents and nitrogen blanketing options
  • Control panel alert lights and horn alarms for operator warning
  • Password protected or lockable operator options on control systems
  • Use of air-operated pumps to reduce electrical load on system

Control Systems

  • UL 508A & 698A certification (standards for industrial control panel fabrication)
  • Compliance with NEC/NFPA 79 (electrical standards for industrial machinery)
  • NEMA 4/4X hinged door enclosures
  • E-STOP button with protective shroud
  • Lockable main power disconnect switch
  • PLC and PC based control systems
  • High voltage and low voltage designs
  • Complete control integration to build system

Hazardous Area Certifications

  • Systems can be designed for Class I Div I, Class I Div II environments, or ATEX environments
  • Hazardous-rated level, pressure and flow instrumentation
  • Class I Div I/II and ATEX compliant wiring and conduit
  • Automation systems can be designed as remote barrier panels or interlocked purge panels with surge protection or NEMA 7

Documentation & Support

  • Engineering documentation including P&IDs, electrical ladder logic diagrams, O&M manuals, component indices, CAD layout drawings, and 3D modeling
  • Options for FAT and SAT testing
  • On-site startup & training services with BPE service technicians to ensure system functionality and train site personnel in correct system operation
  • Maintenance plans for continued project success