Custom Pump Lift Stations

Custom Series Pump Lift Stations – Engineered by Burt Process to meet your unique system needs. Available in different configurations, with customizable materials, pump and level instruments, and a wide range of temperatures, flow rates, and pressures.

Engineered Pump Lift Stations with Flexible Configurations

Burt Process custom lift transfer stations are the solution for any process requiring fluid transfer. Custom lift stations are built to handle aggressive chemical environments, featuring automatic operation and corrosion-resistant construction. Constructed from engineered materials to ensure material compatibility, with configurable capacity and design features, these units deliver reliable pumping performance in demanding industrial settings.

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Features

Designed to handle aggressive chemical solutions
Automatic level control for pump operation
Redundant level switch for prevention of tank overflow
Fully automatic operation for reliable performance
Equipped with NEMA 4X control panel featuring lead/lag control
Skid-mounted options available for ease of installation
System-mounted or wall-mounted control panel

Control Systems

UL 508A & 698A certification (standards for industrial control panel fabrication)
Compliance with NEC/NFPA 79 (electrical standards for industrial machinery)
NEMA 4/4X hinged door enclosures
E-STOP button with protective shroud
Lockable main power disconnect switch
PLC and PC based control systems
High voltage and low voltage designs
Complete control integration to build system

Specifications

Simplex, duplex, or triplex pump options
Tank material of construction: polypropylene, HDPE, PVDF, stainless steel, Hastelloy C
Piping and fitting material of construction: CPVC, PVC, PP, 304SS, 316SS
Tank volumes ranging from 5-5000 gallons
Cylindrical or rectangular designs to fit any footprint
Pumps selected based on the flow and TDH required
Variety of pump technologies including self-priming, centrifugal, magnetic drive, air-operated double diaphragm
Options for double-containment, leak pans, or cabinets, all with interstitial leak detection
Options for hazardous ratings in Class I Div 1 or Class 1 Div 2 environments

Complete Project Support

Engineering documentation including P&IDs, electrical ladder logic diagrams, O&M manuals, component indices, CAD layout drawings, and 3D modeling
Options for FAT and SAT testing
On-site startup & training services with BPE service technicians to ensure system functionality and train site personnel in correct system operation
Maintenance plans for continued project success

Downloads

Title	Downloads
Lift Station Brochure	View PDF
Pump Lift Station Application Questionnaire	View PDF
Lift Station Configurator	View PDF
P&ID and Sample Layout Drawings	View PDF

Case Studies

Integrated Waste Management and Lift Station Systems for Pharmaceutical Facilities

Burt Process Equipment delivered advanced waste management and lift station systems for a pharmaceutical manufacturing facility. Engineered for seamless integration, these systems improve operational efficiency, ensure regulatory compliance, and provide reliable handling of complex waste streams within critical production processes.
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Custom Duplex Lift Stations for Semiconductor Wastewater Treatment

Burt Process provides fully integrated, prefabricated duplex lift station systems designed for semiconductor manufacturing facilities. Engineered for scalability, precise pump control, and seamless building automation integration, these systems reliably manage diverse industrial wastewater streams while withstanding harsh chemical environments.
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Hastelloy C Lift Station for Hazardous Solvent Handling

Burt Process Equipment engineered a custom Hastelloy C lift station for corrosive solvent waste handling in a biopharmaceutical facility, delivering a compact, Class I Div 2–rated solution with integrated containment and redundant safety sensors.
Read the Full Case Study