Sanitary Solvent Stations

Overview

Sanitary solvent and specialty chemical handling systems are designed for use in clean processes and CGMP environments.

Solvent handling systems are complete modules including bulk storage as well as point of use vessels, loading stations, pumps, instrumentation, controls, containment, and ventilation.

Burt Process Equipment’s sanitary solvent and volatile chemical systems are engineered for reliability, durability, ease of integration, and compliance with regulatory standards.

Our systems are designed to be reliable and accurate, presenting innovative solutions to complex projects. Able to be seamlessly integrated into existing hazardous material handling systems or custom designed for new facilities.

Key Design Features

  • Fabricated from corrosion-resistant materials such as Hastelloy C, stainless steel, or lined stainless
  • Systems designed for chemical storage as well as transfer
  • Precise level monitoring and flow control to multiple points within the facility
  • Capable of handling corrosive solvents, alcohols and other sensitive chemistries under hazardous conditions
  • Customizable options for steam or hot water sanitization for clean in place or wash down needs
  • Designed with integral containment, leak detection, and redundant level sensing for increased safety
  • Compact solutions designed to fit in any available footprint
  • Automation of pumps and instrumentation to streamline the solvent-handling process
  • Ease of installation: systems are skid modularized, pre-plumbed, and pre-wired

Standard Features

  • Welded tank and cover with inlet, outlet, and vent connections
  • Pressure vessel options and different cleanliness material finishes
  • Air-operated diaphragm pump and external air manifold with solenoid valve and airline filter/regulator
  • Multi-point level indication utilizing non-contact transmitters as well as load cells available for pump operation as well as redundant single-point high-level alarm
  • Isolation valves for safety and discharge check valves to prevent material backflow

Customizable Options

  • Simplex or duplex pump configuration to avoid pump wear
  • Sanitary vent filters
  • USP Class VI material
  • Class I Div I or Class I Div II hazardous rating
  • Pressure vessel options
  • Cabinet options for isolation of point of use vessels
  • Bulk vessel options as well loading and unloading panels for truck delivery
  • Fire suppressions systems
  • Tote and drum supporting systems
  • Control panels can be system mounted or loose for remote installation
  • Availability of different communication modules and automation component manufacturers for increased compatibility with existing building management communication systems

Control Systems

  • UL 508A & 698A certification (standards for industrial control panel fabrication)
  • Compliance with NEC/NFPA 79 (electrical standards for industrial machinery)
  • NEMA 4/4X hinged door enclosures
  • E-STOP button with protective shroud
  • Lockable main power disconnect switch
  • PLC and PC based control systems
  • High voltage and low voltage designs
  • Complete control integration to build system

Documentation & Support

  • Engineering documentation including P&IDs, electrical ladder logic diagrams, O&M manuals, component indices, CAD layout drawings, and 3D modeling
  • Options for FAT and SAT testing
  • On-site startup & training services with BPE service technicians to ensure system functionality and train site personnel in correct system operation
  • Maintenance plans for continued project success