Case Study Category - Burt Process Engineered Systems

Case Studies

Explore our engineered solutions in action

pH Neutralization & Chemical Storage System for a High-Tech Facility

Burt Process designed and delivered a fully integrated pH neutralization and chemical storage system for a high-tech materials and testing facility requiring precise wastewater control and safe chemical handling. The project included a self-contained 400-gallon pH neutralization system and a 1200-gallon custom polypropylene holding tank, both factory pre-assembled and tested to ensure efficient field installation and regulatory compliance.

Modular Black Oxide Finishing Line

Burt Process Equipment engineered and delivered a customized black oxide finishing line consisting of eight process stations and a drain table. The modular system was designed to streamline surface treatment processes, combining precision heating, chemical containment, and control automation across a compact footprint. The entire line was pre-assembled on epoxy-coated steel base frames for easy site installation, with tanks and instrumentation prewired to a centralized control panel. This configuration also allowed future expansion of black oxide capacity.

Custom Polypropylene Sink Assembly

Burt Process Equipment delivered a fully customized polypropylene sink system to a global optics and metrology company. The fabricated unit was designed to accommodate delicate part cleaning with ergonomic support and chemical resistance in a cleanroom-grade facility.

IPA Transfer System Station – Safe and Automated Isopropyl Alcohol Handling

Burt Process Equipment engineered and delivered an IPA Transfer System Station to a global leader in performance materials manufacturing. The system was designed to safely and efficiently handle isopropyl alcohol (IPA) transfer operations in compliance with stringent safety and environmental regulations.

Rainwater Reclaim System

Burt Process Equipment developed and delivered a RainEx Rainwater Reclaim System to support a leading mechanical contracting firm specializing in sustainable and innovative infrastructure solutions. This system enables efficient collection, filtration, and distribution of rainwater for non-potable uses, aligning with the client's commitment to environmental sustainability and operational efficiency.

Integrated Waste Management and Lift Station Systems

Burt Process Equipment delivered advanced waste management and lift station systems for a pharmaceutical manufacturing facility. These systems were designed to enhance operational efficiency, ensure regulatory compliance, and support seamless integration into the client’s processes.

Custom Duplex Lift Station Systems

A high-tech manufacturing campus required a scalable, highly engineered lift station solution to handle a wide range of industrial wastewater streams across indoor and outdoor areas of their facility. The system needed to integrate seamlessly with existing building automation, ensure precise level monitoring and pump control, and withstand chemically aggressive environments. Burt Process was selected to deliver a fleet of fully integrated, prefabricated duplex lift stations tailored to site-specific conditions and chemical compatibility needs.

Custom Engineered Process Cooling Water System

A major research and technology facility required a robust, pre-engineered Process Cooling Water (PCW) system to support laboratory infrastructure and equipment cooling operations. The system had to deliver reliable flow and pressure performance, precise temperature control, and full integration with the site’s building management system (BMS). Burt Process was selected to engineer and deliver a fully integrated, skid-mounted PCW system, designed for plug-and-play installation, high reliability, and precise monitoring of critical process variables.

Custom Control Panel Integration for Lift Station Operations

Burt Process Equipment provided multiple custom-built lift station control panels as part of engineered fluid handling solutions for various facility upgrade projects. These panels were developed to meet site-specific requirements for managing wastewater and chemical transfer operations while supporting remote control, automation, and alarms.

Containerized Wastewater Treatment Solution

Burt Process Equipment designed and delivered a fully integrated, containerized pH neutralization system (Model BPDN-150) for a manufacturing facility’s process wastewater treatment. The pre-engineered system, housed within a modified shipping container, was developed to provide a compact, turnkey solution that supports efficient treatment, operational flexibility, and environmental compliance while allowing for scalable future capacity.

Cyanide & Acid Wastewater Evaporator Systems – Engineered for Hazardous Chemical Treatment

Burt Process Equipment designed and delivered two high-performance wastewater evaporator systems — one for cyanide-containing wastewater and one for acid-containing wastewater — for a global manufacturing facility. Additionally, Burt Process upgraded an existing evaporator system at the same site. These systems were engineered to handle aggressive chemical waste streams, ensuring operational safety, environmental compliance, and reduced wastewater disposal costs.

Chemical Shower System Delivered by Burt Process Equipment

Burt Process Equipment designed and delivered a fully integrated Chemical Shower System to support critical decontamination and fumigation operations for a large-scale government research and safety facility. The solution was engineered to provide precise mixing, automated chemical dosing, safe fluid transfer, and system-wide control across multiple showers and fumigation rooms.

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